Control Systems TechnicianInstall, monitor, calibrate, and maintain the control systems of automated equipment using software to verify that the controls are within set parameters. Troubleshoot issues and perform necessary maintenance and repair services. Work with the maintenance team to aid in their technical development.
Work with a limited degree of supervision, with oversight focused on complex and/or new assignments. Act as an informal resource for colleagues with less experience.Job Duties and ResponsibilitiesUse a PC along with software programs to modify, troubleshoot, diagnose, and repair equipment breakdowns involving mechanical, electrical, electronic, hydraulic, and pneumatic componentsLay out circuits and install electrical wiring systems to handle required loads for various parts of the plant. Run lines, make connections, install proper safety devices, and provide for necessary outlets and switchesPerform calibrations on electrical, electronic equipment and instruments according to technical manuals and written instructions.
Record resultsInstall and hook-up production equipment, exercising care as to size of motors, voltage requirements, and balance circuits for proper power distributionPerform preventative / predictive maintenance and rebuild and replace defective parts and component units such as motors, gear boxes, clutches, bearings and electrical components as needed. Reassemble and make final equipment adjustmentsPerform regular checks on all building equipment such as sprinkler systems, pumps, boilers, air compressors, air conditioners, and power systems as requiredComplete simple fabrication of machine parts as required, and requisition repair parts as neededMaintain plant water treatment systems and equipment. Take samples as scheduled and make adjustments as needed.
Record all necessary dataAssist outside contractors on on-site projectsDemonstrate a cooperative effort to train and assist operators and peers in all aspects of equipment maintenance and operation, problem identification, and problem-solvingParticipate in task meetings; suggest changes in work tasks and use of equipment to increase efficienciesMaintain communication with other departments, management, and employees and notify them of any problems and/or concerns that may restrict the efficiency of productionStay up to date on new products, equipment, technology and techniquesMaintain safe working conditions for employees and compliance with all state and federal regulations regarding health and safety issuesFollow all DFA good manufacturing practices (GMP) and work in a manner consistent with all corporate regulatory, food safety, quality, and sanitation requirementsThe requirements herein are intended to describe the general nature and level of work performed by employee, but is not a complete list of responsibilities, duties, and skills required. Other duties may be assigned as requiredEducation and ExperienceHigh school diploma or equivalentGraduation from trade or technical school or technical school certification(s) preferred in areas such as electrical, industrial electronics, computer technology, or mechanical systems2 to 4 years of directly relatable experience, preferably in a manufacturing environmentExperience in maintenance trades including electrical and mechanical troubleshooting, AC/DC drive systems, pneumatics, hydraulics, welding, machining and fabricationExperience required in using multi-meters, circuit testers, and other test equipment along with power tools, micrometers, calipers, measuring tools, and other hand toolsTraining or experience in the following areas, as appropriate for the job: PLC programming and troubleshootingVFD programming and troubleshootingServo programming and troubleshootingControls systems troubleshootingNetwork diagnostics troubleshooting (e.g., Ethernet, Control Net, Device Net)Electrical code knowledgeHMI programming and troubleshooting (e.g., RSView, Wonderware, PanelView)PC/laptop/Servers and software programsElectrical distribution troubleshootingACAD or job-specific softwareCertification and/or License – may be required during course of employmentKnowledge, Skills, and AbilitiesKnowledge of charts, tables, drawings, specifications, schedules, wiring diagramsStrong mathematical skillsAble to interpret simple to complex blueprints and schematicsAble to adapt to emerging technologiesAble to inspect equipment, recognize potential problems, and take appropriate corrective action to prevent component failures or equipment down timeAble to perform maintenance activities/repairs independently and assist on more complicated repairsAble to perform minor to mid-sized projects from planning to installationAble to present options and ideas to current processes or proceduresAble to adapt and manage to change effectivelyAble to perform task and duties without constant supervisionAble to work effectively in a team environmentAble to communicate clearly and effectively, both verbally and in writingMust be able to read, write and speak English