Controls Engineer IIForge Nano Inc. is a fast-growing materials company with a focus on manufacturing nano-scale coatings across a wide range of markets. Forge Nano is seeking a Controls Engineer II to join their Engineering Design and Manufacturing Team, reporting to the Principal Engineer. This position will focus on developing the automation, logic, and safety schemes for their Semiconductor ALD Production Equipment.Key responsibilities include working in several different programming paradigms including user displays, database management, and control logic. This role requires a detailed oriented individual who is comfortable working with an interdisciplinary engineering team.
Experience with control panels, low-voltage instrumentation, and electrical distribution is also desirable.The Controls Engineer II may be responsible for tasks and skills such as (non-exhaustive):Developing and debugging PLC logic using IEC 61131-3 approved languages, primarily rooted in Beckhoff TwinCAT structured text programmingDesigning intuitive GUIs and HMIs within relevant standards such as ISA-101 or SEMI E-95Generating control narrative documentation for interlocks, control loops, alarms, etc.Contributing technical writing for the software sections of user manuals and SOP'sExecuting on design requirements for new software featuresWorking in cross-functional teams and participating in design review meetings to solicit user feedback on control schemes and software featuresSpecifying, configuring and troubleshooting industrial communication protocols such as Ethernet/IP, EtherCAT, IO-Link, etc.Programming controls safety logic to HAZOP SpecificationCommissioning and start-up of automated systems at Forge Nano's HQ and at customer facilities throughout the worldProviding remote software support and troubleshooting assistance to tool service teamsFollowing best practices for version control and release of software/controls packagesWorking with internal R&D experts on process development and improving ease-of-useTailoring and tuning controls to optimize the performance of new processes and modulesRequired Experience and Qualifications:2-4 years of experience in technical controls programming2-4 years of experience in equipment design and manufacturingExperience with Beckhoff TwinCAT structured text programmingExperience with Ignition, Allen Bradley Studio 5000, Python a plusDevelops PLC logic and HMI's in multiple platforms and/or across multiple product linesPlans and creates complete software features, modules, and utilities with limited oversightRevises software design requirements and leads design reviewsCollaborates on the design of industrial control panels and specification of controls hardwareIndependently manages multiple encapsulated projects and solves moderate engineering challengesPrograms Safety Controls Logic to HAZOP SpecificationIncorporates simple motion control, including VFD's, motors, and actuatorsConfigures Servers, Network Protocols, and Communication Architectures for external database management (e.g Historians, OPC-UA, SQL,...)Expands control system architecture and contributes to UML codebase documentationLeads commissioning of automated systems internally and in the fieldFamiliarity with industrial standards: SEMI S2, SEMI E-95, ISA-101, ISA-88 and/or IEC 61131-3Work Environment:This is an on-site role. The employee will be required to wear all appropriate safety equipment including but not limited to eye protection, gloves, steel toe shoes, lab coat, and in the plant, a hard hat. Strict adherence to corporate and/or plant policies, rules and regulations in these areas is required. Forge Nano follows all recommended COVID-19 safety protocols and accepted candidates must be willing to adhere to these policies.Physical Demands:The physical demands described here are representative of those that must be met by an employee to successfully perform the essential functions of this job. Reasonable accommodation may be made to enable individuals with disabilities to perform the essential functions.The employee occasionally will work near moving mechanical parts. The noise level in the work environment is moderate. While performing the duties of this job, the employee is regularly required to talk or hear. The employee frequently is required to stand; walk; use hands to finger, handle or feel; and reach with hands and arms.Travel:Occasional travel up to 15% to client locations for system start-up and maintenance may be required.Compensation / Benefits:Salary: $90,000.00 - $105,000.00 per year, DOE, with eligibility for an annual bonusComprehensive benefits, including medical, dental, vision, disability, life insurance, 401(k) with matching, PTO, paid holidays, paid parental leave, and Flexible Spending Account (FSA) or Health Savings Account (HSA) optionsAbout Forge Nano:Forge Nano is an equal opportunity/affirmative action employer. All qualified applicants will receive consideration for employment without regard to sex, gender identity, sexual orientation, race, color, religion, national origin, disability, protected veteran status, age, or any other characteristic protected by law.In compliance with federal law, all persons hired will be required to verify identity and eligibility to work in the United States and to complete the required employment eligibility verification form upon hire.