Automation Technician IIIMentor Automation Technician level I-III members as well as Weld TechniciansAbility to execute with proficiency all duties and responsibilities requirements of Automation technician IIIFollow all safety procedures and protocols while servicing or maintaining equipmentDemonstrate advanced level proficiency in troubleshooting using electrical / mechanical printsUse electrical system knowledge and electrical schematics / prints to troubleshoot electrical components and circuits (Connecting circuit breakers, transformers, or other components in a junction box or panel). Perform tasks at an intermediate level with electrician supervision: Wiring harnesses, Drive systems, Relays, Boards MotorsModify and perform intermediate programming tasks of robots in all robotic applicationsPerform basic offline programming using RoboCAD/Robot Studio. TCP Verification, I/O Simulation, Move Creation/Modification, Zone SetupsIntermediate weld troubleshooting for all welding applications (drawn arc, GMAW, resistance welding, projection welding, Pneumatic systems, etc.)Use the following equipment safely at an advanced level: Hand measuring tools, Multi meters, Amp meters, Welding current meter, Digital force gauge, Micro-Ohm meterFixture adjustments - minor shim moves on processes based off of manufacture details (with guidance from a Weld Maintenance Mechanic III or Manufacturing Engineer)Understanding of shimming processesSetup and troubleshoot Poke Yoke systems and applicationsAutomation Technician IV must demonstrate competency in (2) of the below specialties: PLC Programming, Intermediate PLC programming (add sensor & change sequence), Strong understanding of ladder logic and intermediate level ability to troubleshoot issues through a PLC, Program Panel View (HMI), Troubleshoot/ Setup I/O blocks, Search, cross reference, and edit a program, Troubleshoot HMI system, Load program, Replace components (i.e., logical module, screen, etc.), Replace system, set IP address, set system name, Troubleshoot Valve Stacks, Intermediate robot programming methods, Load ID, Gun Tuning, Adding system components (i.e., add valves/ I/O blocks)Program robot offline (write routines)Setup / troubleshoot issues with tool changersSetup / troubleshoot issues with external axesTCP creation and verification (experience with ABB Bullseye system is a plus)Creating offset positionsReplace motors, resolvers, serial pulse codersIntermediate Weld TroubleshootingIf needed, rebuild or reload schedules.
Make changes as directed by Weld Engineers using RAFTEmhart DA schedule changes as directed by Weld EngineersConduct preventive maintenance activities on specialty equipmentMIG weld schedule changes as directed by Weld EngineersCap / Electrode studies and weld validationCalibrate squeeze force on spot weld gunsTroubleshoot Drawn Arc Stud Welding issues as well as basic programmingTroubleshoot/ setup projection weldsWorking knowledge of Miyachi Weld TesterMust be willing to travel