Senior Process Engineer

Senior Process Engineer

Job Summary
We are seeking a highly experienced Senior Process Engineer to lead paint manufacturing operations, process engineering, and continuous improvement initiatives within a high-volume industrial manufacturing environment. This pivotal role involves overseeing electrocoating (E-coat), sealing, topcoat application, and robotic paint systems, supporting the installation, commissioning, and ongoing operation of an advanced paint facility. The successful candidate will manage a team of process engineers and technicians, ensuring optimal production efficiency and quality standards.

Responsibilities

• Lead and develop a team of paint process engineers and technicians.
• Oversee all aspects of paint manufacturing processes, including E-coat, sealing, topcoat, and robotic application systems.
• Drive the design, equipment installation, commissioning, startup, and production launch activities of paint lines.
• Monitor and optimize system performance, process chemistry, coating quality, and equipment uptime.
• Troubleshoot manufacturing defects, process variations, and equipment issues to maintain continuous operation.
• Develop and implement continuous improvement initiatives focused on safety, quality, productivity, and cost reduction.
• Manage engineering projects, including budgets, schedules, equipment specifications, and capital investments.
• Establish process controls, operating procedures, and manufacturing performance standards.
• Support plant layout, workstation design, production line balancing, and labor optimization efforts.
• Evaluate and recommend manufacturing equipment, tooling, fixtures, and automation technologies.
• Collaborate with production, maintenance, quality, and engineering teams to resolve operational challenges.
• Ensure compliance with OSHA regulations, environmental standards, and safety protocols.
• Provide technical leadership during new product introductions, process modifications, and manufacturing expansions.

Requirements

• Bachelor’s degree in Manufacturing Engineering, Mechanical Engineering, Industrial Engineering, or a related field.
• Minimum of 3 years of experience in automotive or industrial paint manufacturing operations.
• Proficiency with electrocoating (E-coat), industrial paint application, and robotic painting systems.
• Knowledge of paint process controls, coating quality, equipment troubleshooting, and manufacturing optimization.
• Experience supporting manufacturing equipment installation, commissioning, or production operations.
• Strong analytical, troubleshooting, and problem-solving skills.
• Demonstrated ability to lead technical projects and coordinate cross-functional teams.
• Willingness to work third shift (8:30 PM to 5:00 AM EST).
• Preferably, experience leading or supervising process engineers or manufacturing teams.
• Background in automotive, commercial vehicle, heavy equipment, or industrial manufacturing environments.
• Knowledge of automated paint lines, robotic spray applications, and paint booth systems.
• Proven track record of managing capital equipment projects and manufacturing facility launches.
• Familiarity with Lean Manufacturing, Six Sigma, and continuous improvement methodologies.
• Excellent project management, communication, and organizational skills.

Eager candidates ready to lead innovative paint manufacturing processes and make an impactful difference are encouraged to apply and explore this exciting opportunity.