Senior Manufacturing Engineer (Structures)El Segundo, California, United StatesAbout VardaLow Earth orbit is open for business. Varda is accelerating the development of commercial space infrastructure, from in-orbit pharmaceutical processing to reliable and economical reentry capsules. Varda's W-Series vehicles are built, designed, and operated by Varda in-house, including the pharmaceutical processing payloads, the capsules, the C-PICA heat shields, and the satellite buses. From life-saving pharmaceuticals to more powerful fiber optics, there is a world of products used on Earth today that can only be manufactured in space. Varda is accelerating innovation in the orbital economy by creating both the products and infrastructure needed so space can directly benefit life on Earth. Our mission is to expand the economic bounds of humankind.Our team is uniquely suited to accomplishing this goal, with leadership and staff comprised of veterans from SpaceX, Blue Origin, major pharmaceutical companies and Silicon Valley. Varda was founded in January 2021 by Will Bruey and Delian Asparouhov with significant backing from world class investors including Khosla Ventures, Lux Capital, Founders Fund, Caffeinated Capital, General Catalyst, and Also Capital.Varda is headquartered in El Segundo, California, where we have offices and a production facility where our vehicles, equipment, and materials are built, integrated, and tested.
Varda also has offices in Washington, DC and Huntsville, AL.Join Varda, and work to create a bustling in-space ecosystem.About This RoleAs the Senior Manufacturing Engineer (Structures) at Varda, you will own the manufacturing processes for primary and secondary structural assemblies that form the backbone of our reentry capsules and spacecraft. From composite layup and cure operations to machined metallic substructures and bonded panel assemblies, you will bridge the gap between structural design intent and production reality. You will work shoulder-to-shoulder with structural design engineers and a skilled technician team to drive process discipline, eliminate rework, and steadily increase vehicle build cadence. This is a hands-on role for someone who understands how parts are actually made, not just how they are designed, and who is energized by the challenge of scaling a complex aerospace manufacturing operation.ResponsibilitiesOwn manufacturing processes for composite structures (wet layup, prepreg, autoclave/oven cure), machined metallic components, and bonded assembliesDevelop and maintain detailed work instructions, process specifications, and manufacturing travelers for all structural build operationsProvide DFM feedback to structural design engineers on composite part design, tooling accessibility, bond joint design, and fastener patternsImplement and enforce cleanliness, FOD prevention, and contamination control procedures for composite and bonded structure operationsLead non-conformance investigations and root cause corrective actions for structural build defects and materials issues, including dimensional discrepancies and tolerance stackups, coating failures or damage to structure or protective coatingsDefine and procure tooling — drill jigs, assembly fixtures — required to support production scalingRefine floor layouts and product flow for structural subassembly work cells to reduce travel time and improve throughputCoordinate with supply chain on incoming material inspection requirements for composite materials, adhesives, and structural raw stockBasic QualificationsB.S. in Mechanical or Materials Engineering, or a related discipline, with consideration given to equivalent professional experience (typically 3–6+ years)3+ years of manufacturing experience with structural assembly or manufacturing — Riveted or welded structures, machined metals, or composites and bonded structuresStrong understanding of structural static loads analysis, mechanical properties of materials and processes used to assemble riveted and bolted structures.Hands-on experience assembling and fabricating structural assemblies, such as welding, adhesive bonding, or riveting.Ability to read and interpret engineering drawings, GD&T callouts, and structural assembly modelsExperience writing and maintaining manufacturing process documentation and work instructionsStrong problem-solving skills; able to diagnose structural build defects and drive corrective action through to closureMust be physically able to regularly lift 25 lbs., bend, stoop, and stand for extended periods while working directly with hardwarePreferred Skills and ExperienceM.S. degree in Mechanical engineering specialized in Materials Science, Structural Analysis, or related discipline, with consideration given to equivalent professional experienceExperience manufacturing primary flight structures for launch vehicles, satellites, or reentry systemsFamiliarity and strong understanding of dynamic and vibrational loads analysisBackground in transitioning structural assemblies from R&D/prototype to rate production, including tooling qualificationKnowledge of and familiarity with the manufacture of aerospace structural materials like aluminum alloys, titanium, and steel in a manufacturing contextExperience with 3D CAD tools (CATIA, SolidWorks, NX) for tooling design and assembly model reviewFamiliarity with first article inspection (FAI) processes and FAIR documentation requirementsPrior experience at a new-space or defense prime where structural production cadence was actively being increasedPay RangeSalary Range: Senior: $140,333-$179,314/per yearThis role is on-site in El Segundo, CALeveling and base salary is determined by job-related skills, education level, experience level, and job performanceYou will be eligible for incentives in the form of stock options and/or long-term cash awardsBenefitsVarda offers a comprehensive benefits package designed to support health, financial well-being, and a high-quality workplace experience. Below is an overview of what full-time employees receive (at this time, interns receive a subset of benefits):Health & WellnessFlexible PTO policy + 12 paid holidays100% company-paid Medical, Dental, and Vision insurance plans for employees and dependents with FSA and employer-matched HSA optionsVoluntary accident, hospital, critical illness, and pet insurance$120/month wellness reimbursement for gym and fitness expenses12 weeks of parental leave (with supplemental disability leave for CA mothers)Family building, pregnancy, parenting and menopause benefits via Maven ClinicSponsored One Medical memberships for employees and their dependentsFinancial & RetirementSubstantial incentive equity in a fully funded space start-up401(k) retirement plan with 6% employer match (immediately vested)$20/pay period cell phone reimbursementRelocation support for new hires, if neededWorkplace Experience & PerksFully stocked kitchen with lunch provided daily and dinner provided twice weeklyCompany and team-bonding events, happy hours and mission-success celebrationsComplimentary EV chargingITAR RequirementsVarda, like all employers, must ensure that its employees working in the United States are lawfully authorized to work in the U.S.
Additionally, our employees are exposed to and have access to certain export-controlled items. Because our employees are provided access to export-controlled items, our policy is to only hire "U.S. persons" who are permitted to have access to our technology without an export license. "US person" means: U.S. citizen, U.S. lawful permanent resident, or protected individual as defined by 8 U.S.C. 1324b(a)(3) (i.e., individual admitted to the U.S.
as a refugee or granted asylum).E-Verify StatementVarda Space Industries, Inc. participates in the U.S. Department of Homeland Security E-Verify program. The E-Verify program is an Internet-based employment eligibility verification system operated by the U.S. Citizenship and Immigration Services. Learn more about the E-Verify program.E-Verify Notice Right To Work Notice