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Reliability Engineer

stoughton, wi • Posted 4 days ago
Onsite Full Time Engineering

At Emmi Roth, we’re passionate about creating exceptional cheeses. As a leader in the specialty cheese industry, we blend traditional craftsmanship with innovation. Our commitment to local sourcing and quality makes us a trusted brand in the food industry.

Joining Emmi Roth means becoming part of a team that values creativity, collaboration, and a shared dedication to excellence. You’ll have the opportunity to work with some of the finest cheeses in the world while contributing to a company that prides itself on both heritage and progress. If you're passionate about food, craftsmanship, and making an impact, we’d love for you to be a part of our journey!

Job Summary

The Reliability Engineer is accountable for establishing a proactive, data-driven reliability culture across a 5-site network (3 cheese make plants, 1 converting facility, 1 distribution center). This role reduces unplanned downtime and cost by leading RCM/FMEA, PM optimization, reliability analytics, and sustainability-driven equipment improvements—translating asset performance data into measurable gains in uptime, energy efficiency, and total cost of ownership.

Essential Duties & Responsibilities

  • Develop and maintain equipment criticality rankings across all sites and establish reliability governance, KPIs, and performance routines aligned to supply chain objectives.
  • Lead RCM and FMEA efforts on critical equipment and chronic loss areas to optimize preventive and predictive maintenance strategies using failure mode data.
  • Standardize PM libraries, maintenance practices, and reliability tools across all sites to improve consistency, scale, and execution quality.
  • Serve as the network subject matter expert on machine reliability and maintenance strategy, improving lubrication, inspection, condition monitoring, failure mode identification, and equipment design improvements.
  • Partner with maintenance teams to improve wrench time, job quality, and repeatability, and bridge maintenance and engineering to ensure design-for-reliability in new CAPEX projects.
  • Lead structured root cause analysis using A3, 8D, and other reliability methods for significant downtime events, and implement defect elimination systems to prevent recurrence.
  • Identify and lead initiatives that reduce energy consumption and utilities losses, including compressed air, steam, refrigeration, water, and CIP inefficiencies, in partnership with utilities and operations teams.
  • Integrate reliability with sustainability goals by reducing waste, improving equipment efficiency and lifecycle performance, and supporting KPI development tied to energy and sustainability performance.
  • Own the reliability KPI framework, including MTBF, MTTR, OEE, PM compliance, schedule adherence, and emergency work order percentage, and translate data into prioritized improvement plans and business cases.
  • Partner with the CMMS Planner/Scheduler to improve asset hierarchy, failure codes, job plans, work quality, and feedback loops while driving data integrity and standardization.
  • Work cross-functionally with Maintenance, Operations, Engineering, Supply Chain, Quality, and Safety & Sustainability to align reliability efforts to production throughput, food safety, and supply chain performance.

Qualifications / Minimum Requirements

Education & Experience

  • Bachelor's degree in Engineering (Mechanical, Electrical, Industrial, or related field).
  • 5+ years of experience in reliability, maintenance, manufacturing engineering, or asset performance improvement in a manufacturing environment.
  • Experience supporting multi-site operations and leading cross-functional improvement initiatives is preferred.

Technical Skills

  • Strong expertise in RCM, FMEA, root cause analysis, preventive maintenance, predictive maintenance, and equipment criticality assessment.
  • Deep understanding of rotating equipment, process systems, packaging equipment, utilities, and maintenance best practices such as lubrication, alignment, inspection, rebuild strategies, and condition-based monitoring.
  • Knowledge of industrial energy systems including steam, ammonia refrigeration, compressed air, and water systems, with the ability to identify inefficiencies and reduce total energy cost per unit.
  • Understanding of sustainability drivers in manufacturing, including energy, water, waste, emissions, and the ability to translate sustainability goals into actionable plant-level improvements.
  • Proficiency with CMMS systems, data integrity, and reliability analytics, with the ability to convert data into actionable insights and clear business cases.
  • Lean and continuous improvement mindset focused on loss elimination, standardization, waste reduction, and lifecycle performance.

Leadership & Influence

  • Strong problem-solving, analytical, and facilitation skills.
  • Ability to influence without direct authority across multiple sites and functions.
  • Effective communication and cross-functional collaboration skills with the ability to translate technical issues into business impact.
  • Capability to lead cross-functional initiatives, drive adoption of standardized practices, and sustain accountability for results.

Physical Requirements

  • While performing the duties of this job, the employee is constantly required to use hands and fingers to handle or feel objects and controls.
  • Constantly required to walk, bend and reach with hands and arms.
  • Constantly required to talk and hear.
  • Constantly sitting for long hours.
  • Constantly lift and/or move up to 10 pounds.
  • Occasionally lift and/or move up to 30 pounds.
  • Occasionally lift and/or move up to 60 pounds.
  • Specific vision abilities required by this job include close vision, distance vision, color vision, peripheral vision, depth perception and the ability to adjust focus naturally or with correction.

Work environment

  • Work is typically performed in a Production Plant Environment.
  • Frequently exposed to a moderate level of noise that may make it difficult to concentrate.
  • Frequently exposed to wet, humid with slippery conditions, hot and cold environment.
  • Primarily plant-based with regular time spent on the production floor.
  • May require occasional travel between facilities.
  • Fast-paced manufacturing environment.

Benefits

  • Medical, Dental, & Vision Insurance
  • Basic Life Insurance
  • Voluntary Life Insurance
  • Flexible spending accounts & Health Savings Accounts
  • 401k Retirement Plan
  • Paid Holidays
  • Paid Vacation
  • Employee Assistance Program
  • Short term/Long term disability
  • Volunteer time off (VTO)
  • Tuition Reimbursement
  • Pet insurance

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