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Reliability Engineer
Exempt Robards, KY, US
30+ days ago Requisition ID: 1881
Job Description:
This role is ideal for a hands‑on professional who has successfully developed reliability systems from the ground up—establishing standards, leading and driving Root Cause Problem Elimination, improving SAP PM utilization, and driving measurable improvements in equipment uptime.
The position will focus on critical assets including rotating equipment, belt conveying systems, and hydraulic systems, while helping to refine the structure, processes, and culture necessary for a sustainable reliability‑centered organization.
Qualifications/Skills/Knowledge & Education Recommendations:
Required Qualifications
- 5+ years in reliability or maintenance engineering in heavy industry
- Demonstrated success building or maturing a reliability program
- Proven ability to lead RCFA and translate findings into system improvements
Preferred Qualifications
- CMRP, CRE, or similar certification
- Experience in metals, mining, cement, carbon/anode, or comparable processes
- Familiarity with PdM technologies and integration with SAP
- Experience developing lubrication and contamination control programs
Roles and Responsibilities:
Learn, accept and live Century Aluminum’s Safety Mission Statement
Review current maintenance and reliability practices and develop an improvement roadmap
Drive the core elements of an RCM‑based program: criticality ranking, PM optimization, failure coding, and defect elimination
Create equipment standards, inspection routes, lubrication practices, and precision maintenance procedures
Develop metrics and dashboards to track MTBF, MTTR, OEE, and bad actors.
Lead improvement of SAP PM master data, equipment hierarchies, task lists, and maintenance plans
Partner with planners to build accurate job plans, BOMs, and material strategies
Use SAP data to drive fact‑based reliability decisions rather than reactive maintenance
Provide reliability engineering for:
- Hydraulic systems – power units, cylinders, presses, valves, contamination control
Lead RCPE of chronic equipment problems and recurring failures
Oversee and expand condition‑based maintenance programs using vibration, thermography, ultrasound, and oil analysis
Integrate modern technologies across the plant to further predictive maintenance
Facilitate root cause failure analysis (RCFA) for high‑impact events
Support capital projects with maintainability and reliability input
Mentor maintenance and operations teams in reliability best practices
Drive cultural change from reactive to planned and predictive maintenance
EEO/AAP: This position has the responsibility to support and carry out the Company’s policy on Equal Employment Opportunity/Affirmative Action.
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