Process Engineering ManagerFull time Americas - North America - United States - Louisville - RPSNA Louisville KYAccelerate the possible by joining a winning Amcor team that's transforming the packaging industry and improving lives around the world.At Amcor, we unpack possibility through our innovative and responsible packaging to provide solutions that benefit our customers, our people and our planet. More than 10,000 consumers worldwide encounter our products every second and rely on us for safe access to food, medicine and other goods. We value their trust by making safety our guiding principle. It's our core value and integral to how we do business.Beyond this core principle, our shared values and behaviors unite us as we work together to elevate customers, shape lives and protect the future.
We champion our customers and help them succeed. We play to win – adapting quickly in an everchanging world – and make smart choices to safeguard our business, our communities and the people we serve for generations to come. And we invest in our world-class team, empowering our colleagues to unpack their potential, because we believe when our people grow, so does our business.Job Description: Processing Engineer Manager – Plastics (RHB & SBM)Position SummaryThe Processing Engineer is responsible for optimizing and supporting all plastics processing operations related to reheat and blow and stretch blow molding for high?quality food grade bottles. This role develops robust process parameters, improves productivity and efficiency, ensures compliance with quality and regulatory standards, and provides technical leadership during production, trials, and new product introductions.Key ResponsibilitiesDevelop, implement, and maintain optimal processing parameters for RHB and SBM equipment.Assess and improve cycle times, material utilization, energy consumption, and overall production efficiency.Lead root?cause troubleshooting efforts for process?related issues such as material distribution, haze, stress cracking, dimensional variation, or weight variation.Technical Support & TroubleshootingProvide day?to?day technical support to production teams to ensure stable and efficient operations.Conduct in?depth analysis of process deviations and implement corrective and preventive actions.Support blow molding machine startups, material changes, mold changes, and new tooling qualification.Quality & ComplianceEnsure all processes meet rigorous food?
and pharma?grade requirements including GMP, cGMP, FDA, and internal quality standards.Collaborate with Quality Assurance to resolve nonconformances and enhance product consistency.Maintain accurate and compliant process documentation, including validation protocols, setup sheets, and process parameters.Tooling & EquipmentWork closely with tooling, maintenance, and engineering teams to optimize mold performance, cooling efficiency, preform handling, and blow configurations.Assist in qualification, installation, and optimization of molds, tooling, and auxiliary equipment.Recommend equipment upgrades or process enhancements to improve capability and reliability.Continuous Improvement & ProjectsLead or support continuous improvement initiatives (Lean, Six Sigma, DOE, SPC).Drive cost?saving initiatives through improved yields, reduced scrap, and enhanced line performance.Participate in new product development, ensuring manufacturability and smooth scale?up from pilot to full production.Training & DocumentationTrain operators and technicians on best practices, processing standards, and safe machine operation.Develop and maintain SOPs, setup guides, and process control documents.Promote a culture of safety, quality, and operational excellence.QualificationsRequiredBachelor's degree in Plastics Engineering, Chemical Engineering, Mechanical Engineering, or related technical field. (or equivalent experience)2–5 years of experience in plastics processing, specifically reheat & blow or stretch blow molding.Strong understanding of PET processing, blow molding principles, and material behavior.Experience working in food? or pharmaceutical?grade manufacturing environments.Solid problem?solving skills using structured methodologies (RCA, DMAIC, DOE).Knowledge of statistical process control (SPC) and process validation.PreferredExperience with leading RHB/SBM platforms (e.g., Sidel, Krones, KHS, SIG, Aoki).Familiarity with regulatory standards such as FDA 21 CFR, HACCP, SQF, or ISO 22000.Working knowledge of preform design, mold design, and bottle performance testing.Lean/Six Sigma certification.Proficiency with CAD, data?analysis tools, or process?monitoring systems.Core CompetenciesStrong analytical and troubleshooting capabilityProcess discipline and attention to detailTechnical expertise in PET processing and blow molding technologiesEffective communication and cross?functional collaborationLeadership in driving continuous improvementAbility to work in a fast?paced, highly regulated environmentWorking ConditionsOn?site role in a manufacturing environmentRegular interaction with blow molding equipment, compressed air systems, and high?temperature processesOccasional evening or weekend support during critical production runs or equipment trialsOur ExpectationsWe expect our people to be guided by The Amcor Way and demonstrate our Values every day to enable the business to win. We are winning when:Our people are engaged and developing as part of a high-performing Amcor teamOur customers grow and prosper from Amcor's quality, service, and innovationOur investors benefit from Amcor's consistent growth and superior returnsThe environment is better off because of Amcor's leadership and productsEqual Opportunity Employer/Minorities/Females/Disabled/Veterans/Sexual Orientation/Gender IdentityAmcor is an Equal Opportunity Employer and all qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, disability status, protected veteran status, or any other characteristic protected by law.If you would like more information about your EEO rights as an applicant under the law, please click on the "Know Your Rights: Workplace Discrimination is Illegal" Poster.
If, because of a medical condition or disability, you need a reasonable accommodation for any part of the employment process, please call and let us know the nature of your request and your contact information.E-VerifyWe verify the identity and employment authorization of individuals hired for employment in the United States.BenefitsWhen you join Amcor, you will have access to a comprehensive benefits and compensation package that includes:Medical, dental and vision plansFlexible time off, starting at 80 hours paid time per year for full-time salaried employeesCompany-paid holidays starting at 8 days per year and may vary by locationWellbeing program & Employee Assistance ProgramHealth Savings Account/Flexible Spending AccountLife insurance, AD&D, short-term & long-term disability, and voluntary benefitsPaid Parental LeaveRetirement Savings Plan with company matchTuition Reimbursement (dependent upon approval)Discretionary annual bonus program (initial eligibility dependent upon hire date)