The Injection Molding Process Engineer will play a key role in supporting production, process optimization, and new equipment implementation for high quality plastic components. Will provide technical expertise in support of existing operations and new product development and new introduction projects. Process Eng. will establish and maintain manufacturing processes and procedures, including capacity planning, tooling acquisition, replacement plans, process development using scientific injection molding techniques, routings, cost reductions, and quality improvements within the organization
Requirements:Identify and implement improvements for molded parts and secondary operations
Develop, document, and implement new and existing processes to enhance quality, productivity, and equipment efficiency
Provide technical guidance and mentorship to process technicians, operators, and other molding personnel
Program and integrate sit-axis robots for pat handling, de-gating, or in-mold assembly using customized end-of-arm tooling (EOAT)
Work closely with Quality to ensure molded parts meet 2D drawing requirements
Collaborate with cross-functional teams (Quality, Maintenance, Production) to maintain process stability and compliance with IATF standards
Participate in APQP, PPAP and FMEA activities to ensure successful product launches
Help resolve part dimensional problems related to the injection molding process
Provide technical training and support to production personnel
Drive continuous improvement projects focused on efficiency, scrap reduction, cycle time, and equipment utilization
Manage tool & machine maintenance, repair(s), and modification schedules
Other duties as assigned
REQUIRED QUALIFICATIONS:
10+ years of hands-on experience in injection molding process development
Strong technical background in molding of Engineered resins - PP (Polypropylene, PMMA (Acrylic), and PC (Polycarbonate) resins
In-depth knowledge of mold design fundamentals (gating, venting, cooling, ejection) and scientific molding principles
Knowledge of automation, robotics integration, and process control systems, proficiency with six-axis robots, EOAT design/programming, and vision inspection systems a plus
Familiarity with IATF 16949, APQP, PPAP, and FMEA requirements
Strong analytical and problem-solving abilities (DOE, 5-Why, Fishbone)
Experience with insert molding, over molding, or multi-shot processes
Proficiency with Moldflow or equivalent simulation software
Six Sigma Green Belt or Lean Manufacturing certification
Experience leading equipment commissioning and plant layout optimization projects
Excellent communication skills
EDUCATION REQUIRED:
Bachelor's degree in Plastics Engineering, Mechanical Engineering, Manufacturing Engineering, or related field (or equivalent experience)
Process Engineer in youngstown at Unknown Company
This position is listed as full time and onsite.