Principal Process Safety Management Engineer

Process Safety ManagerAt Blue Origin, we envision millions of people living and working in space for the benefit of Earth. We're working to develop reusable, safe, and low-cost space vehicles and systems within a culture of safety, collaboration, and inclusion. Join our team of problem solvers as we add new chapters to the history of spaceflight!This role is part of Blue Origin Operations, which is comprised of Integrated Supply Chain, Test Operations, Safety, Quality, and Mission Assurance. This includes Manufacturing and Supply Chain support across all Blue Origin facilities.As part of a hardworking team of EHS Professionals, you will provide subject matter expertise to engineering and production resources related to Process Safety Management (PSM) and other EHS programs.

You will share in the team's impact on all aspects of safety and health compliance with local, state, and federal regulations at Blue Origin locations including, but not limited to: OSHA 29 CFR (PSM), NFPA, and ANSI requirements. This position will directly impact the history of space exploration and will require your commitment and detailed attention toward safe and repeatable spaceflight.Special Mentions:Relocation providedTravel expected up to 25-50% of the timeShifts available: 1st Shift; however, work scope and business need may shift on occasionInterviews will include a technical assessmentResponsibilities:Lead the Process Safety Management (PSM) program and ensure compliance with all elements of OSHA 29 CFR , and Risk Management Program (RMP) rule is a U.S. Environmental Protection Agency (EPA) regulation 40 CFR Part 68Manage day-to-day and long-term activities and priorities of the process safety program across Blue Origin facilitiesLead Management of Change (MOC) reviews and ensure all process changes are assessed and documented per PSM requirementsFacilitate and oversee Pre-Startup Safety Reviews (PSSR) for new or modified processes and equipmentOversee the Mechanical Integrity (MI) program for PSM-covered equipment, including inspection and testing schedulesFacilitate and lead Process Hazard Analyses (PHAs) including HAZOP, What-If, LOPA, and Fault Tree AnalysisEvaluate equipment overpressure and overtemperature scenarios and reaction hazardsProvide subject matter expertise in design and test reviews with a focus on PSMPerform periodic audits of safety programs and travel to support process safety activities across multiple sitesDevelop and maintain Emergency Response Plans (ERPs) for PSM-covered processes and support responses to incidents including spills, injuries, hazardous operations, launches, hurricanes, and other emergenciesPrepare and submit reports to federal and state regulatory agencies as requiredSupport development of job hazard analyses and risk assessments including HAZOP, JHA, work instructions, and trainingsProvide EHS-related input for building design and operationsDevelop and track PSM metrics for the organization and present findings to leadershipApply intimate knowledge of safe work practices for complex fluid and gas system design, testing, processing, and storageDevelop and roll out new tools focused on world-class PSM performanceDirect, coordinate, and participate in all process safety audits and inspections by keeping accurate and detailed records of all requirementsIdentify and initiate capital projects and other improvements as needed to ensure ongoing compliance with PSM standardsMentor and train employees and team members on Blue Origin EHS programs, PSM requirements, good practices, new methods, and hazard study outputsEvaluate operations for continuous process improvement and implementation of preventive action measuresMinimum Qualifications:Bachelor of Science degree in Engineering, Science, or a related technical field6+ years of total work experience in a high-hazard industry with a focus on PSMExtensive knowledge of Process Safety Management regulations, including OSHA 29 CFR , and program managementExperience overseeing PSM / PHA / RMP audits, ensuring compliance and reportingAdvanced understanding of industry codes, standards, and practices such as ASME, NFPA, ANSI, IBC/IFC, RAGAGEP, and API standardsKnowledge of quality tools such as lean manufacturing principles, statistical process control, root cause analysis and corrective action, PFMEA, control plans, and various problem-solving approachesAbility to define, implement, and track a system-wide PSM program compliant with federal and state requirementsStrong analytical skills, attention to detail, and technical writing ability with the capacity to interpret and communicate complex technical informationWillingness to support extended hours, shift work, and weekends as neededProven ability to provide process safety engineering support for complex industrial facilities and projectsPreferred Qualifications:Bachelor's degree in Chemical Engineering, Environmental Engineering, Process Safety Engineering, or Systems Safety Engineering10+ years of total work experience in EHS7+ years of work experience in an operational aerospace environment, manufacturing, or chemical industryExperience working in the aerospace industryExperience leading a team of process safety engineers and techniciansAbility to read and interpret P&IDs, equipment datasheets, and instrumentation diagramsExperience reviewing safety control circuits and calculating safety performance levelsExperience with Safety Instrumented Systems (SIS) and Layers of Protection Analysis (LOPA)Expertise in Life Safety Code (NFPA 101)Familiarity with process safety software tools such as PHAWorks, BowTie XP, PHA-Pro, or equivalentProfessional certifications: PE, CCPSC, CSP, CPSMP, API 510/570/653Additional Requirements:This is not a remote position and will require relocation if not already local to one of the following major Blue Origin hubs: Van Horn, TX; Huntsville, AL; or Cape Canaveral, FLPosition occasionally requires the ability to work extended hours and weekends as neededThis role requires travel to all PSM-covered facilities for Blue OriginCulture StatementDon't meet all desired requirements? Studies have shown that some people are less likely to apply to jobs unless they meet every single desired qualification.

At Blue Origin, we are dedicated to building an authentic workplace, so if you're excited about this role but your past experience doesn't align perfectly with every desired qualification in the job description, we encourage you to apply anyway. You may be just the right candidate for this or other roles.Export Control RegulationsApplicants for employment at Blue Origin must be a U.S. citizen or national, U.S. permanent resident (i.e.

current Green Card holder), or lawfully admitted into the U.S. as a refugee or granted asylum.Background CheckRequired for all positions: Blue's Standard Background CheckRequired for Certain Job Profiles: Defense Biometric Identification System (DBIDS) background check if at any time the role requires one to be on a military installationRequired for Certain Job Profiles: Drivers who operate Commercial Motor Vehicles with a Gross Vehicle Weight (GVW), Gross Vehicle Weight Rating (GVWR) or combination of power unit and trailer that meets or exceeds 10,001 lbs. and/or transports placardable amounts of hazardous materials by ground in any vehicle on a public road while in commerce, may be subject to additional Federal Motor Carrier Safety Regulations including: Driver Qualification Files, Medical Certification (obtained before onboarding), Road Test, Hours of Service, Drug and Alcohol Testing, vehicle inspection requirements, CDL requirements (if applicable) and hazardous materials transportation/shipping training.Required for certain Job Profiles: Ability to obtain and maintain Merchant Mariner Credential, which includes pre-employment and random drug testing as well as DOT physicalBenefits