Polymer Process Operator II

Polymer Process Operator II

We are passionate about our employees. We strive to create an environment that is stimulating and motivating and a culture that fosters mutual respect, teamwork, and career development. Come join the Keystone team so we can build your career together!

In addition to competitive starting salaries, we offer a wide variety of competitive benefits, perks and programs that provide our employees the resources to pursue their goals, both at work and in their personal lives.

The Reactor Operator receives assignments from Shift Supervisors, Process Engineer and/or Department Manager via notes in the logs, other written correspondence or personally. Work will also be reviewed and approved by this same group. S/he has high standards regarding quality and maximizing productivity.

Read batch cards and record all information required, both written and electronically within the ERP systems

Measure amounts of products or weights of filled containers to ensure conformance to specifications

Mix ingredients according to specified procedures and formulas

Operate various pieces of process equipment related to the specific job function such as batch tanks, blenders, pumps, compressors, etc.

Observes production and monitors equipment to ensure safe and efficient operation

Routinely works from formulas, charts, tables, and schedules.

Reads gauges and charts and records all data/work in required log(s)

Monitor and control temperatures

Monitor and control rotating equipment

Monitor and control pressures

Measure mass

Monitor and control mass/volumetric flow

Follows Standard Operating Procedures and work instructions

Responsible for maintaining proper records to avoid efficiency losses and cross-contamination of other products

Responds quickly to process upsets to prevent production and quality losses, safety hazards, and OSHA-EPA violations

Completes batch paperwork and maintains accurate inventory through cycle counts and proper electronic and physical transactions

Collects "in-process" samples for quality control testing

Understands how process variables affect product quality; identify and correct situations which may lower product quality

Cleaning of processing equipment, including lines, parts and vessels/tanks, etc.

Operate various pieces of process equipment related to the specific job function such as batch tanks, blenders, pumps, compressors, etc. with minimal to no supervision

Cleaning of processing equipment, including lines, parts and vessels/tanks, etc. with minimal to no supervision

Troubleshoots process equipment with minimal to no supervision

Provides detailed information on problems, observations and action to other technicians, lead technicians, engineers, and the plant manager through written logs, data sheets and/or personal contact.

Safely handle and transfer flammable/combustible materials

Safely handles organic peroxides

Suggests process improvements such as equipment modifications and procedure changes

Adheres to wearing the proper PPE/Safety equipment at all times

Maintains the highest level of housekeeping

Understands and complies with all written safety, health and environmental procedures

Attends all required scheduled Health, Safety and Environmental training sessions

Participates in required Health, Safety and Environmental initiatives and programs

Performs required administrative functions related to Health, Safety and Environmental functions such as completing forms, checklists and log sheets

Minimum 18 years of age

Fluent with the English language

Ability to understand and follow procedures/directions both written and verbal

Ability to be available to work overtime as needed

Math skills – Ability to convert lbs., grams, kilos, ounces, liters, etc... utilizing basic math skills

Basic computer user skills

Basic knowledge working with MS Office (Word, Excel, PP, Outlook)

Good interpersonal skills

Organized and high attention to detail

Ability to operate basic hand tools

Reactor or similar manufacturing operator experience – 0 to 2 years

Forklift experience – 0 to 2 years

Independently operates various pieces of process equipment related to the specific job function such as batch tanks, blenders, pumps, compressors, etc. without supervision

Independently cleans processing equipment, including lines, parts and vessels/tanks, etc. without supervision

Independently troubleshoots all process equipment without supervision

Recommends and initiates data gathering techniques to resolve problems or improve effectiveness of operations

Trains other personnel in the department

Demonstrated ability to run an automated process using a distributed control system (DCS)

Minimum 4 years' experience as a reactor or similar manufacturing operator

Demonstrated mechanical ability

Demonstrated leadership ability

Self-directed and ability to work independently

Physical Demands: Employee is required to walk; sit; use hands to finger, handle or feel objects, tools, or controls; reach with hands and arms; balance; stoop; bend; kneel and climb; and lift/move up to 50 lbs. on a daily basis. In addition, must be able to maneuver and move 30 to 55 gallon drums or up to 450 pounds utilizing the proper drum material handling equipment provided and/or proper techniques.

Work Environment: This position requires one to work in a manufacturing facility. There is a moderate level of noise, heat, cold, dust, and dirt. Employee frequently works near moving mechanical equipment and chemicals and will be exposed to varying temperatures.

Equal Opportunity Employer This employer is required to notify all applicants of their rights pursuant to federal employment laws. For further information, please review the Know Your Rights notice from the Department of Labor.