Refractory And Melt Deck Production AssociateRefractory and melt deck production associates complete a variety of operations tasks that promote the efficient melting and mixing of iron in the spin line department. This role requires employees to take on added technical/mechanical responsibility. They are required to learn mechanical and metalogical skills to ensure the mix of pour is ideal for the entire process.Essential Functions:Operate overhead crane to move raw material from raw material yard to charge cars for melting process and transfer iron to holding furnaceWeigh materialMonitor and add alloys as neededPerform temperature checks on the electric melt furnaceSlag furnace removing impurities from 2650 – 2800 degree molten ironCharge and operate the furnace to melt the materials for the full melt cycleEnter and retrieve data from the computerPerform routine preventive maintenancePour molten iron from furnace to transfer ladleSintering and cold startsMaintain a clean work environment in accordance with the 5S guidelinesOperate industrial powered equipmentPerform all other duties as assignedKnock out, pour, and rebuild the following:Runner Box, I- Ladles, and Slag PolesComplete the weekly PMs on melt furnace, which includes:Knocking out slag from the furnace wallInspecting furnace liningRepair furnace liningSet furnace up for the next operating day and load travel carMelt Trough, repair and or rebuildRebuild melt furnaceRemove condoCut trench in old liningSet furnace to push out old linerPush out old linerClean and inspect furnace wallRepair furnace wall, grouting back areas of concernPrepare furnace for reliningSet forms and prepare for materials to reline furnaceUse proper procedures for adding of materials for relining furnacePerform relining and set up furnace for starting of centering cycle.Vessel dismantling and rebuildingDisassemble vesselKnock out old materials and cleanPrepare vessel for reassemblePore lining and reassemble and set vessel up for testSet vessel on heat to dryBull ladles knock out and repourBe able to repair 50-ton furnace and #1 and #2 trough on the spin lineInstall and repair all refractory work related to operations, including furnaces, iron ladles, troughs, runner boxes, slag paddles, intermediate ladles, installing nozzles, etc.
Example: chip out the old lining from a furnace and install new liningInspect equipment to detect faulty performance and conditions, to avoid breakdownDocument information daily related to refractory workBackup Melt Crane Operator / Transfer Ladle Operator / Melt Furnace OperatorOperate industrial-powered equipmentCrosstrain other employees as requiredPerform all other duties as assignedQualifications:Minimum Qualifications High School Diploma or GED required Ability to obtain certification to drive industrial powered equipment (example: Fork Truck)Physical Demands:Moderate to heavy physical effort (lift/carry up to 50 lbs with assistance)Ability to go up and down stairs multiple times per dayProlonged, extensive, or considerable standing/walkingLift supplies/equipmentPushes/pulls or moves/lifts heavy equipment/supplies, with assist depending on weightManual dexterity and mobilityConsiderable reaching, stooping, bending, kneeling, crouchingFar Acuity: ability to see clearly at 20 feet or moreNear Acuity: ability to see clearly at 20 inches or lessDepth Perception: ability to judge distance and space relationshipsField of Vision: ability to see peripherallyAccommodation: ability to adjust vision to bring objects into focusEnvironmental Conditions Extreme heat exposure when working around slagging furnace. Temperature Changes: Variations in temperature from hot to cold depending on weather.Hendrickson is an Equal Opportunity Employer. All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, disability, or status as a protected veteran.