Lead Quality Production Engineer - Generator Final Assembly

Lead Quality Production Engineer - Generator Final AssemblyThe Lead Quality Production Engineer - Generator Final Assembly is responsible for driving product quality, process excellence, and manufacturing compliance throughout the final assembly of large utility generators. This role serves as the quality leader supporting production operations, ensuring all generator assembly activities meet customer requirements, engineering specifications, regulatory standards, and GE Vernova's Quality Management System (QMS). The position partners closely with Manufacturing, Engineering, Supply Chain, EHS, Services, and Customer Quality teams to eliminate defects, improve process capability, enhance first-pass yield, and ensure generators are delivered safely, on time, and with zero quality escapes. This role requires a strong technical background in heavy manufacturing, root cause analysis, quality systems, lean manufacturing, and generator assembly processes.Roles and ResponsibilitiesQuality LeadershipLead quality assurance activities supporting Generator Final Assembly operations.Drive a culture of safety, quality, accountability, and continuous improvement.Serve as the primary quality focal point during production build and customer inspections.Ensure adherence to GE Vernova Quality Management System requirements and customer specifications.Production Quality ManagementMonitor production quality metrics including: First Pass Yield (FPY) Cost of Poor Quality (COPQ) Defect rates Rework and scrap Customer complaints Internal quality escapesDevelop and execute corrective and preventive actions (CAPA).Analyze quality trends and establish improvement plans.Generator Final Assembly OversightProvide quality support for:Rotor assembly and installationStator assembly operationsAir gap verificationElectrical and mechanical inspection activitiesTorque verification processesAlignment and balancing operationsFinal testing preparationDocumentation and customer release packagesProblem Solving & Continuous ImprovementLead RCCA investigations utilizing: 8D Methodology DMAIC A3 Problem Solving Fishbone Analysis 5 Why Analysis FMEADrive sustainable corrective actions.Facilitate cross-functional quality improvement initiatives.Process Validation & ControlsDevelop and maintain: Control Plans Process Flow Diagrams Inspection Plans Standard Work Instructions Quality GatesValidate manufacturing and assembly processes.Conduct risk assessments and process audits.Supplier & Component QualitySupport supplier quality investigations affecting generator assembly.Collaborate with Supplier Quality Engineers on non-conforming materials.Drive containment and resolution activities to prevent production disruptions.Customer Quality SupportInterface with customers during witness inspections and audits.Support customer issue resolution and technical reviews.Ensure all contractual quality requirements are fulfilled before shipment.Compliance & AuditingEnsure compliance with: ISO 9001 requirements GE Vernova Quality Standards Regulatory and industry requirements Customer contractual specificationsLead internal audits and support external audits.Data Analytics & ReportingUtilize quality and manufacturing data to identify trends and risks.Present quality performance to plant leadership and business stakeholders.Develop KPI dashboards and improvement action plans.Required QualificationsBachelor's Degree in Mechanical Engineering Manufacturing Engineering Industrial Engineering Quality Engineering Materials Engineering Or related technical field OR a High School Diploma with at least 6 years of experience in manufacturingMinimum of 3 years of manufacturing / quality experienceExperience supporting complex industrial manufacturing operationsExperience leading quality improvement initiativesTechnical LeadershipAbility to influence cross-functional teams.Strong understanding of manufacturing processes and quality systems.CommunicationExecutive-level presentation skills.Ability to communicate quality risks and improvement opportunities.Problem SolvingData-driven decision making.Ability to rapidly resolve complex manufacturing quality issues.Change ManagementDrive quality transformation initiatives.Champion continuous improvement culture.Desired CharacteristicsExperience supporting heavy industrial products, rotating equipment, power generation equipment, turbines, generators, or large-scale assembliesStrong oral and written communication skills.

Demonstrated ability to analyze and resolve problems. Ability to document, plan, market, and execute programs. Established project management skills.Experience with new product introduction or introduction of new components to include development and documentation of processes and training of new operatorsPast ISO and Auditing Experience.8D, 5 Why problem-solving experience and expertise to aide and direct other Quality Engineers through the problem-solving processExperience with Auditing and establishing and audit process.ASQ Certifications: Certified Quality Engineer (CQE) Certified Manager of Quality/Organizational Excellence (CMQ/OE) Certified Six Sigma Black Belt (CSSBB)Lean Six Sigma Black Belt certification.Experience in: Gas turbine manufacturing Generator manufacturing Energy or power generation industries Aerospace or highly regulated manufacturing environmentsSAP experienceCritical CompetenciesLeadershipLeading without direct authorityCross-functional collaborationInfluencing plant and business leadersCoaching and mentoring team membersTechnicalEngineering problem solvingStatistical analysisManufacturing process controlRisk assessment and mitigationProduct quality improvementBusinessCustomer focusOperational excellenceData-driven decision makingContinuous improvement mindsetPerformance MetricsFirst Pass Yield ImprovementReduction in Cost of Poor Quality (COPQ)Reduction in quality escapesScrap and rework reductionCorrective action closure effectivenessAudit performanceCustomer quality performanceOn-time shipment supportProcess capability improvementsSafety and compliance adherenceBenefits Available to YouOur compensation & benefits are designed to reward high performers and help you manage your personal and family needs. We offer a robust benefits package depending on your employment status and your national requirements.A healthy, balanced lifestyle can mean different things to different people.

We've created programs that support the way you live and work today.GE Vernova invests to provide opportunities to grow your career by providing a path for continued on-the-job learning and development.Inclusion & DiversityAt GE Vernova, we believe in the value of your unique identity, background and experiences. We are committed to fostering an inclusive culture, where everyone feels empowered to do their best work because they feel accepted, respected and that they belong.About GE Vernova Gas PowerGE Vernova's Gas Power business engineers advanced, efficient natural gas-powered technologies and services, along with decarbonization solutions that aim to help electrify a lower carbon future. It is a global leader in gas turbines and power plant technologies and services with the industry's largest installed base.GE Vernova offers a great work environment, professional development, challenging careers, and competitive compensation. GE Vernova is an Equal Opportunity Employer.

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