Dynamometer Technician (Powertrain)

Dynometer Technician (Powertrain)

Our client, an EV Manufacturing company, is looking for a Dynamometer Technician (Powertrain) for their Plymouth, MI location.

Responsibilities:

• Operate and maintain large dynamometers (for vehicle and powertrain system level testing)
• Select and install instrumentation needed to collect response data from the product during testing (accelerometers, strain gauges, pressure gauges, thermocouples, thermistors, hygrometers, voltage drop sense leads, etc.)
• Build and setup test rigs/dynos for mechanical and/or electrical tests together with Powertrain, NVH, and Thermal engineering teams
• Perform routine maintenance to complex mechanical and electrical repairs.
• Take an active part in Environmental Heath & Safety within the laboratory environment, contributing to Risk Assessments and ensuring a safe work environment
• Support Validation Engineers to perform upgrades and modifications to Systems Under Test
• Perform the first line of fault finding for operational issues which arise on System Under Test
• Perform diagnosis and repair of prototype vehicle's electrical/mechanical/software systems
• Support Test Engineers to achieve test plans and test equipment upgrade projects
• Document and communicate findings through processes and systems, taking ownership of early escalation where appropriate
• Generate and take ownership of process documentation for test rigs and associated test equipment
• Provide feedback, create and implement processes and suggestions to new and/or improved workshop standards, protocols, and processes.

Requirements:

• 5+ years of Technician Experience working directly in test cells and/or large dynamometer systems
• 2+ years experience with electrified vehicles
• Expertise in instrumentation (Thermocouples, RTDs, Strain Gauges, Accelerometers, Hygrometers, Pressure Gauges, Flow Meters)
• Expertise in powertrain test setup and test error proofing
• Expertise in mechanical tooling and build fixture design
• Knowledge of motor, inverter, and gearbox concepts
• Knowledge of propulsion systems and thermal (coolant and refrigerant) systems
• Knowledge of Electric Vehicle Safety
• Work under strenuous/awkward positions throughout the working day.
• Operate a variety of scan tools, diagnostic equipment, and common automotive test equipment
• Strong diagnostic and problem-solving skills to solve powertrain system issues
• Someone that takes pride in their work
• Work in a team environment and communicate with fellow technicians
• Basic workshop etiquette, provide verbal and writing communication across all teams
• Consultant should have exp in a Dyno Lab / testing facility where engineers evaluate the performance, durability, efficiency, and reliability of drive units under test.
• They should have experience using equipment that applies a controlled load to a component while measuring its performance.
• Original Equipment Manufacturer (OEM) Technician should have experience in a company that designs, engineers, manufactures, and assembles the final product sold to customers.
• Dynamometer
• High voltage experience
• Electric drive unit experience
• Instrumentation experience
• Solid mechanical background
• Electric drive units (motors, gearboxes, inverters), Battery systems, Powertrain components, Complete vehicles, Thermal management systems, and charging systems.
• Dyno durability testing- Testing designed to evaluate how a component, system, or vehicle performs over an extended period under simulated real-world conditions.
• The goal is to identify reliability issues, failure modes, wear patterns, and maintenance requirements before products reach customers.
• Build and setup test rigs/dynos for mechanical and/or electrical tests together with Powertrain, NVH, and Thermal engineering teams.
• Select and install instrumentation needed to collect response data from the product during testing (accelerometers, strain gauges, pressure gauges, thermocouples, thermistors, hygrometers, voltage drop sense leads, etc.)
• Strong diagnostic and problem-solving skills to solve powertrain system issues

Why Should You Apply?

• Health Benefits
• Referral Program
• Excellent growth and advancement opportunities