Controls EngineerWe are seeking a hands-on Controls Engineer to support a high-volume manufacturing facility focused on next-generation industrial automation. This position is part of a specialized engineering team responsible for deploying, supporting, and optimizing advanced manufacturing technologies including Autonomous Mobile Robots (AMRs), industrial robotics, PLC-controlled equipment, and automated material handling systems.This is primarily a shop-floor engineering role (80–90% on the manufacturing floor) supporting production, maintenance, and automation systems. The ideal candidate enjoys troubleshooting complex manufacturing equipment, working directly with operations teams, and supporting the implementation of cutting-edge Industry 4.0 technologies.Key ResponsibilitiesTroubleshoot PLC-controlled manufacturing equipment in a high-volume production environment.Diagnose automation faults using Siemens PLCs and Allen-Bradley/Rockwell control systems.Read, interpret, and troubleshoot PLC logic and HMI interfaces.Support production and maintenance teams during equipment breakdowns and automation-related issues.Perform root cause analysis and implement corrective actions to minimize downtime.Support Autonomous Mobile Robots (AMRs), including routing, navigation, communication, and material transport issues.Maintain and support AMR fleet management systems to ensure reliable automated material movement.Troubleshoot and support Fanuc Robots and Cobots.Participate in commissioning, startup, validation, and production launch of new automation equipment.Assist with procurement and implementation of new manufacturing equipment.Create and maintain automation documentation, operating procedures, and project records.Collaborate with Production, Maintenance, Materials, Logistics, and Engineering teams to improve manufacturing efficiency.Support capital projects involving robotics, automated material handling, and smart factory technologies.Identify opportunities for automation improvements and continuous process optimization.Required QualificationsBachelor's degree in Electrical Engineering, Controls Engineering, Mechatronics, Mechanical Engineering, or a related engineering discipline.Experience supporting manufacturing automation within a high-volume production environment.Strong hands-on troubleshooting experience with PLC-controlled equipment.Excellent problem-solving, root cause analysis, and communication skills.Ability to work independently in a fast-paced manufacturing environment.Top Required Technical Skills1.
PLC Troubleshooting & Controls Systems (Highest Priority)Strong troubleshooting experience with Siemens PLCsExperience with Allen-Bradley/Rockwell PLCsAbility to interpret PLC logic and diagnose automation faultsHMI troubleshootingManufacturing controls systems2. Industrial Automation & RoboticsFanuc RobotsFanuc CobotsAutomation commissioningStartup supportValidation testingProduction launch supportAutomated material handling systems3. Autonomous Mobile Robots (AMRs) & Advanced ManufacturingAutonomous Mobile Robots (AMRs)Fleet Management SystemsOTTO AMRs (preferred)Bastian Automated Fork Trucks (preferred)Industry 4.0 technologiesSmart Factory initiativesAutomated logistics systemsPreferred ExperienceExperience with one or more of the following technologies is highly preferred:Siemens PLCAllen-Bradley PLCRockwell Global Common PlatformSiemens HMICognex AI Vision SystemsDalsa Vision SystemsMatrox Vision SystemsFanuc RoboticsOTTO AMRsBastian Automated Fork TrucksIndustrial networkingAutomated manufacturing systemsWork Environment80–90% of work performed on the manufacturing floor.Hands-on support for production equipment and maintenance teams.Fast-paced, machine-intensive manufacturing environment.Requires flexibility to support off-shift operations as needed.Why Join This Opportunity?Work with cutting-edge automation and Industry 4.0 technologies.Receive training on Autonomous Mobile Robots (AMRs) and fleet management systems.Become a plant Subject Matter Expert (SME) in advanced manufacturing automation.Play a key role in modernizing material handling and production operations.Join a highly visible engineering team supporting critical automation initiatives.