Brazer OperatorThe Brazer Operator is responsible for operating brazing equipment used to bond diamond segments to steel cores in the production of diamond cutting blades, bits and specialty tools. This role requires precision, attention to detail, and adherence to strict quality and safety standards to ensure finished products meet dimensional and structural specifications.Responsibilities Include:Set up, operate, and monitor induction, furnace, or flame brazing equipment to bond diamond segments.Load and position steel cores and diamond segments into fixtures, jigs, or freehand for proper alignment prior to brazingApply brazing alloys (silver solder, copper-based, or specialty alloys) at correct temperatures and in appropriate quantitiesMonitor heat cycles, dwell times, and cooling rates to ensure consistent metallurgical bondsAdjust equipment parameters (temperature, power, feed rate) based on product specifications and material typeInspect brazed assemblies for proper segment placement, bond integrity, voids, cracks, or misalignment using visual inspection and measuring instruments (calipers, micrometers)Perform pull or torque tests as required to verify bond strengthIdentify and segregate non-conforming product; document defects and report to supervisorMaintain first-article inspection records and in-process quality logsMeet established production rates while maintaining quality standardsComplete production traveler documents, batch records, and operator logs accuratelyCommunicate effectively with team leads, quality, and maintenance personnel regarding production statusPerform routine maintenance, cleaning, and calibration of brazing equipment and fixturesIdentify equipment malfunctions and coordinate repairs with maintenance personnelChange out fixtures, tooling, and heating coils/elements as required for different product runsAdditional tasks as assigned by managerCompetency or Position Requirements:Strong communication skillsTime management skillsMaintaining a safe driving recordAll Armor employees are also expected to demonstrate Armor's core values of being:Customer FocusedPassionate about WorkSolution OrientedDriven by IntegrityEducation and/or Experience:High school diploma or GEDMinimum 1–2 years of experience operating brazing, welding, or other high-heat bonding equipment in a manufacturing environmentAbility to read and interpret work orders, blueprints, and assembly drawingsBasic math skills including measurement and unit conversionEquipment Used:The Brazer Operator will work with a variety of brazing equipment including induction brazing machines, furnace brazing systems (conveyor/belt, vacuum, or atmosphere-controlled), flame/torch brazing stations, resistance brazing units, and automated or semi-automatic brazing cells, along with segment placement jigs, graphite molds, and custom blade core holding fixtures. Inspection and measurement tools used include digital calipers, micrometers, dial indicators, torque and pull-test equipment, optical comparators, and hardness testers to verify bond strength and dimensional accuracy.
Additional shop equipment includes overhead hoists and material handling carts for blade core staging, industrial ovens for pre-heating and stress relief, ultrasonic cleaning systems for core degreasing, sandblasting equipment for surface preparation, and fume extraction and ventilation systems to maintain a safe working environment.Working and Physical Conditions:This position works on the shipping dock, outside and in company vehicles. Ability to stand for extended periods (up to 8–10 hours per shift). Lift and carry up to 30–50 lbs regularly.
Tolerance for working in environments with elevated heat, noise, and metal particulates. Manual dexterity for handling small components and precision fixtures.