Design Engineer
We are looking for a Design Engineer to join the Engineering department in support of critical U.S. defense programs.
Responsibilities:
- Lead product development efforts for energetic components and detonator systems from concept through qualification and production release
- Design electric detonators, stab detonators, initiators, and CAD/PAD devices, including material selection, component specifications, and assembly processes
- Conduct testing and analysis of energetic materials, pyrotechnic compositions, and initiating systems to evaluate performance, stability, sensitivity, and compatibility
- Design and execute qualification and acceptance test programs including environmental, functional, and lot acceptance testing per military specifications
- Collaborate with manufacturing teams to optimize production processes for energetic loading, assembly, and quality control while maintaining rigorous safety protocols
- Ensure products meet safety, environmental, and regulatory requirements through hazard analysis and documentation in accordance with MIL-STD, DDESB, and DoD requirements
- Develop and maintain technical data packages, engineering drawings, test reports, and specifications to support program and customer deliverables
- Provide technical support to internal teams, customers, and government program offices regarding product specifications, failure analysis, and troubleshooting
Background Profile:
- Bachelor's degree in Chemical Engineering, Mechanical Engineering, Materials Science, Chemistry, or a related technical discipline
- Minimum of 3 years of experience in energetics, pyrotechnics, or explosive device development
- Strong understanding of energetic materials, pyrotechnic compositions, initiation systems, and chemical kinetics
- Familiarity with military specifications and standards (MIL-STD-1316, MIL-DTL-23659, MIL-PRF-19690) and qualification testing requirements
- Knowledge of regulatory requirements and safety standards for energetic materials (DDESB, ATF, DOT)
- Proficiency with CAD software and data analysis applications
- Strong analytical, problem-solving, and technical writing skills
- Ability to manage multiple projects simultaneously in a fast-paced environment
- U.S. citizenship required; must be eligible to obtain and maintain a DoD security clearance
Preferred Qualifications:
- Master's degree in a relevant engineering or scientific discipline
- Direct experience with detonator design, CAD/PAD systems, or initiating device development
- Prior experience in defense or aerospace applications
- Active DoD security clearance
- Experience with product lifecycle management in regulated defense programs
- Background in supplier qualification and supply chain management for energetic materials